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Frequently-Asked Questions

 
CAN THE FAN CONTROLLER BE USED WITH OTHER (THIRD-PARTY) FANS?Yes, the controller is capable of directly powering most 12 volt DC brushless fans that consume less than 500 mA, or can be used with a relay and external power source to operate just about any size or combination of fans. However, note that when a relay is used, the fan(s) must be the same operating voltage as your battery bank (or AC power supply) - this is due to the fact that the Fan Controller's built-in 12 volt regulator is limited to a maxium output current of 500 mA, and thus will not be able to supply DC power to fans that draw more than this amount. Also, since most third-party fans lack a motor tachometer connection, the Controller's FAN STALLED alarm function may not work with them.

When no fan tach connection is present, the Fan Controller's FAN TACH connection (terminal D) should be jumpered to the FAN – connection (terminal E) in order to prevent the Controller from repeatedly sounding the stalled fan alarm.

CAN THE CONTROLLER BE USED WITH MORE THAN ONE FumeOut™ FAN?Yes, the Controller's built-in 12 volt regulator is capable of powering two FumeOut™ fans simultaneously. However, since the Controller only has a Fan Tach connection for one fan, only one of the two fans can be monitored by the Controller for proper motor speed. So, failure of the unmonitored fan might go unnoticed, and would result in less effective ventilation of the battery compartment. However, failure of both fans would still cause the Controller to sound a stalled fan alarm, thereby providing some warning of total ventilation failure.

CAN TWO 
FumeOut™ CONTROLLERS AND EXHAUST FANS BE USED WITH THE SAME BATTERY COMPARTMENT OR BATTERY BANK? Yes, since each Controller/Fan pair operates independently of the other, two or more pairs can be used on the same batteries. Note that by programming one Controller with a slighter higher fan turn-on voltage than the other, a staged ventilation scheme results - Only one fan runs during the recharge process until battery voltage rises enough to also turn the second fan on.

CAN TWO 
FumeOut™  FANS BE INSTALLED ON THE SAME VENT PIPE?  Yes, but this approach doesn't  increase the airflow nearly as much as having separate exhaust vent pipes for each fan.

CAN THE EXHAUST FAN BE USED WITHOUT THE CONTROLLER? Yes, the fan can be connected directly to a 12VDC supply, or can be controlled with the programmable voltage switch found on some charge controllers and inverter/chargers. Naturally, this approach doesn't provide the FAN STALLED alarm or PURGE TIMER feaures found on the Fan Controller, and doesn't allow the 12 volt fan to be directly powered by a 24 or 48 volt battery bank.

CAN FumeOut™ BE USED WITH SEALED BATTERIES?  Yes - Although primarily designed to exhaust the fumes produced by non-sealed flooded-cell batteries, FumeOut™ can also be used as a fail-safe for providing ventilation in the event a bank of sealed batteries vents fumes under extraordinary conditions - i.e., if a charge controller fails or is accidentally set to perform an equalization charge, thereby exposing the batteries to excessively high voltages. Used in this application, FumeDog's turn-on voltage would be set high enough so that the Fan didn't come on at any normal battery charging voltage. Also, leaving the Fan Tach wire disconnected sounds an alarm whenever the fan is running, thereby providing some warning of a battery overvoltage condition.

HOW MANY AMP-HOURS DOES THE 
FumeOut™ CONTROLLER DRAIN FROM MY BATTERIES WHEN THE FAN ISN'T RUNNING? Since the controller consumes approximately 5 mA (0.005 amps) from a 12 volt battery bank while idling, it will consume 0.005 amps x 24 hours = 0.12 amp-hours over a 24 hour period. Note that the current consumption drops by roughly proportional amounts when the Controller is being powered from a 24 or 48 volt battery bank instead (i.e., 0.06 AH or 0.03 AH per 24 hours, respectively).

HOW MANY AMP-HOURS DOES THE PURGE TIMER CONSUME?Although enabling the Purge Timer doesn't increase the Controller's idling current, it will present an additional load on the batteries whenever the fan is actually running. Since the Fan runs for 5 minutes (0.083 hours) every 24  hours and draws approximately 220 mA when operated from from a 12 volt battery bank, it will consume an additional 0.018 amp-hours per 24 hour day. Using a 24 or 48 volt battery bank instead reduces this value by a proportional amount.

CAN THE MOTOR IN THE EXHAUST FAN BE REPLACED? Yes, the DC brushless fan motor inside the Fan enclosure can be accessed by removing the 4 screws on the bottom of the enclosure, sliding out the old motor and sliding in a new one. Fan motor replacement kits are available directly from LSL Products for $19.95, plus $4.95 for Priority Mail shipping. Click HERE to order one.

DOES THE CONTROLLER OR FAN NEED TO BE FUSED? Yes, the wiring between the Controller and the battery bank must be protected by a small fuse. This fuse must be installed as close to the battery bank as practical. Since the Exhaust Fan is only connected to the Fan Controller (and thus is protected by the Controller's fuse), it doesn't need a fuse of its own.

HOW IS AN EXTERNAL ALARM CONNECTED TO THE FAN CONTROLLER? The Controller includes a connection (terminal J) for turning on an external alarm. The negative wire of the external alarm is connected to this terminal, and a low-side MOSFET switch inside the Controller grounds this connection to turn on the alarm. This terminal is capable of handling currents up to 1.5 amps, at up to 20 volts DC.

Note that the Controller's regulated 12 volt DC output can be used as a power source for the external alarm, as long as the alarm doesn't draw more than 0.5 amps at 12 volts. If your external alarm requires voltages or currents greater than any of these values, it should instead be connected to the controller through a relay and external power source.

Unlike the piezo beeper in the Fan Controller, the external alarm only sounds when the fan motor is stalled.

HOW NOISY IS THE EXHAUST FAN WHEN IT'S RUNNING? After it's been installed, the fan produces a humming sound that can be heard from several yards away in a completely quiet room, but not from much distance beyond that.

WHAT TOOLS WILL I NEED TO INSTALL IT? A #2 Phillips screwdriver for mounting the Controller and bracket, a drill and 1/8" drill bit for the Controller mounting mounting holes, and a very small 3/32" slotted screwdriver to tighten wire connections on the Controller terminal block. Depending on your application, you may also need small wire cutters, a wire stripper and a saw for cutting 2" PVC vent pipe.

HOW DO I OBTAIN A COPY OF THE INSTALLATION OR OPERATING INSTRUCTIONS? Click HERE to download the Owner's Manual, which includes both the installation and operating instructions.


(This page was last modified 1/5/2011)
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